System Architecture

The platform uses a series of current technologies, centered on a server but shared with the stakeholders in the production and administration process through webSites accessible in the company's internal network

The main advantages of the platform are undoubtedly the collection of real-time data on the operations carried out in production, which enable a monitoring of the state of production of the company, and the availability of indicators in real time, as well as in history. In addition to the advantages mentioned above, the platform will make it possible to meet some of the company's needs and automate a series of processes that are, to date, manual and susceptible to error

Dashboard

2D or 3D Shop Floor Virtualization

Summary in percent of machine condition by area and/or factory

Display of all machines to be produced, on, stopped, off, maintenance, setup and malfunction

Timeline display of the machine's day with the different states in time and percentage according to working hours

Dashboard
Real-time display of information

Quantity produced and/or quantity to be produced

Expected and/or actual cadence

Timeline with real-time occurrences

Rejected parts with their associated quantity and defect

Real-time part counting

Times and percentages of production, stop, setup, fault and maintenance

Elapsed time and/or expected time to end of OF (by monitored cadence)

Possibility to pause Manufacturing Order

Delivery time display

Declare with predefined options the reason for the stops

OEE of the manufacturing order

Production

Manual and automatic planning via Excel upload, inserting manufacturing orders directly into the machines defined in the planning

Possibility of editing or scheduling already defined planning, as long as they are not in production, with the readjustment of the gantt

Orders are prioritised according to planning principles and can be changed on the platform

Configuration of the production calendar that can be changed daily, as well as establishing a pre-defined schedule, making only sporadic adjustments

Gantt visualization of planning by zone and/or machine, with occupancy time, Work orders in execution and staggered with real-time adjustment

Overview of a History of Manufacturing Orders Produced by Date, Zone or Machine

Production
OF History Information

Order of Manufacture

Predicted delivery

Reference

Produced quantity or desired quantity

Start and End

Practical or Real Cadence

Theoretical or Real Setup

Production

Maintenance

Stop

OEE

Operator

Actions

Date and Time of Shares

Timeline OF

Indicators
Graphical View of OEE Zone and Machine

Time filter selection

Zone Filter Selection

Machine and Global Filter Selection

Indicators
Graphical View of Usage Rate

Time filter selection

Zone Filter Selection

Machine and Global Filter Selection

Indicators
Graphic View of Pareto Diagram

Time filter selection

Machine and Global Filter Selection

Filter Selection by Manufacturing and Global Orders

Quality
Graphic Visualization of Quality Index

Time filter selection

Machine and Global Filter Selection

Filter Selection by Manufacturing and Global Orders

Nok Parts Quantity Table

Type of Nok

Settings
Platform management

Configuration of defects for product rejection

Configuration of setup, failure and maintenance types

Configuration of zones, work units, sections and association of the respective machines

Are you ready to test our solution ?

The Wetrack and his staff are at your disposal for any clarification!

Contact Us